Large Flow Servo Filter Cartridge End Cap Welding Machine (Standard)

Large Flow Servo Filter Cartridge End Cap Welding Machine (Standard)

 Drive: Servo drive.

 Available in lengths up to 40 inches (adjustable distance 100mm). Applicable materials: PP, PES, PMMA, etc.


Model:ZS-DRJ196
WhatsApp Now
WHAT ARE YOU LOOKING FOR?
*
This field is required
Total quantity you need
*
This field is required
*
This field is required
Email format error
Due to email instability, you might miss our correspondence. Please provide your phone number for alternative contact.
This field is required
Telephone information is wrong!
Send Message

Introduction

This servo automatic high flow filter cartridge end cap welding machine is tailor-made for filter manufacturers specializing in mass production of industrial large-flow pleated filter cartridges. It targets factories pursuing stable welding quality, low rejection rates and flexible multi-specification production, solving the precision instability issues that exist on traditional pneumatic welding equipment. Powered by a high-precision servo drive system instead of air cylinders, this servo filter cartridge end cap welder realizes full digital closed-loop control of pressure, displacement and speed, delivering constant output pressure free from air pressure fluctuation, ultra-precise positioning and highly consistent weld seams. Supporting both infrared non-contact heating and hot plate contact heating, this high flow filter welder guarantees leak-free end-cap bonding for PP, PES and PMMA cartridges from 10 to 40 inches in length, and it works as part of our complete range of filter cartridge end cap welding machine solutions covering both high-flow and small-flow production.


Features

As a specialized automatic filter end cap welding machine for industrial cartridges, this large flow servo model combines the reliability of a hot plate filter cap welding machine with servo precision, offering distinct advantages over pneumatic alternatives:

✔ Precise Servo Drive Control: The servo system replaces pneumatic cylinders and digitally controls welding pressure, speed and stroke, unaffected by air pressure fluctuations. This automatic filter end cap welding machine maintains constant output pressure throughout the welding process.
✔ Excellent Repeat Positioning Accuracy: Micron-level precision ensures a uniform welding effect batch by batch, greatly reducing defective products and lowering the rejection rate for large flow pleated filter cartridges.
✔ Consistent Welding Quality: Stable pressure output creates seamless, leak-proof end-cap welding to meet industrial filtration standards. With both infrared non-contact heating and hot plate contact heating, this hot plate filter cap welding machine adapts to different cartridge materials and structures.
✔ User-friendly Intelligent Operation: The touchscreen interface enables easy parameter setting and real-time running status monitoring. Multiple production formulas can be saved for quick switching between different specifications of large flow pleated filters.

For a complete filter production line, pair this high flow filter welder with our filter cartridge cutting machine to prepare clean cartridge ends and our filter cartridge extension machine to join cartridges into longer lengths.


Technical Parameters

Model

ZS-LC1600

Drive

INOVANCE H5U Servo Drive

Welding Method

Infrared Non-Contact Heating & Hot Plate Contact Heating

Welding Diameter

130-160mm

Welding Length

10-40 inch

Weld Materials

PP, PES, PMMA, etc.

Power

10.8KW

Voltage

220VAC/380VAC, 50-60HZ

Air Pressure

0.6-0.8Mpa

Heating Precision

±5℃

Capacity

50-60 pcs/h


Application

Our high flow servo automatic filter end cap welding machine is a reliable choice for manufacturers that require leak-free and high-efficiency industrial filter elements. This servo filter cartridge end cap welder has vast applications in various demanding sectors:

Automatic filter end cap welding machine used in industrial manufacturing
  • check mark icon

    Water treatment industry: RO pre-filtration, circulating water purification, municipal water supply and wastewater recycling.
  • check mark icon

    Chemical industry: filtration of chemical raw liquids, solvent purification and removal of particle impurities in chemical processing.
  • check mark icon

    Food & beverage industry: drinking water, beverage, juice, beer and edible liquid filtration.
  • check mark icon

    Pharmaceutical industry: purification of pharmaceutical water, biological solutions and liquid medicine.
  • check mark icon

    Petrochemical & power industry: power plant boiler water, cooling water, oil-water separation and industrial fluid filtration.
  • check mark icon

    Electronics industry: electronic-grade pure water and ultra-pure water filtration for semiconductor production.

For complementary processes, ZHISHUO also offers an ultrasonic welding machine for filter cartridge seam welding, a filter cartridge winding machine for string wound cartridges, and a filter bag production line for liquid filter bag manufacturing.


Product Showcase

Servo filter cartridge end cap welder installed for large flow industrial filter production
Large flow pleated filter cartridges with leak-free end caps processed by automatic filter end cap welding machine
Large flow servo automatic hot plate filter cap welding machine in industrial filter production


Smart Filtration Leadership
Changzhou Zhishuo Automation Equipment Co., Ltd. specializes in professional automation equipment for the filtration industry. Integrating independent R&D, manufacturing, and global sales, we constantly promote intelligent construction. We hold multiple software copyrights like the 'End Cap Welding Intelligent Production System' and numerous invention patents. As a full-service custom filter making factory, we deliver high-quality, mutually beneficial OEM/ODM solutions worldwide.
15+
Own Factory Production Line
300+
Annual Production Capacity
40+
Global Co-Branding Partners
800+
Successful Customized Samples
ZHISHUO filter equipment manufacturing factory exterior
Why Global Customers Choose Us
Global R&D & Smart Tech

Backed by a strong R&D team, we continuously integrate global technologies. Our equipment features self-tuning algorithms and patented non-stick designs, making them highly efficient and adaptable.

Factory Direct OEM/ODM

We are not just an assembler; we are the source manufacturer. Whether you need a standalone welding machine or a fully automated filter production line, we provide cost-effective, custom solutions.

Seamless Import & Export

Our dedicated international trade team is well-versed in customs clearance and global logistics. We guarantee timely delivery, efficient communication, and professional after-sales support.

Our Certifications & Patents
Patents & Software Copyrights
Filter equipment manufacturing software copyright certificate
Filter element production machinery invention patent
Industrial automation equipment technical patent
Smart factory system intellectual property certificate
High technology enterprise certification for ZHISHUO

Please Contact Us!

bottom_media_icon1bottom_media_icon2
bottom_media_icon3
bottom_media_icon4
Subscribe to our newsletter
Promotions, new products and sales. Directly to your inbox.
Get in Touch with Zhishuo
If you have any filter product inquiries or need a quote, please feel free to contact us via email. Our professional team will respond promptly within 24 hours to assist you.
Company Name
*
This field is required
Email
*
This field is required
Email format error
Phone
This field is required
Telephone information is wrong!
Message
*
This field is required
Send Message