Small Flow Pneumatic Double Station Filter Cartridge Extension Machine (Standard)

7.Small Flow Servo Double Station Filter Cartridge Extension Machine (Advanced)

img 2 of Small Flow Pneumatic Double Station Filter Cartridge Extension Machine (Standard)

img 3 of Small Flow Pneumatic Double Station Filter Cartridge Extension Machine (Standard)

img 4 of Small Flow Pneumatic Double Station Filter Cartridge Extension Machine (Standard)

thumb img 4 of Small Flow Pneumatic Double Station Filter Cartridge Extension Machine (Standard)

Small Flow Pneumatic Double Station Filter Cartridge Extension Machine (Standard)

The PP filter element length connector is used to connect short 2/3/4" filter elements to longer ones and is widely used for liquid pleated filter elements.

Model:ZS-ST6800

WhatsApp Now

Introduction

This pneumatic double station filter cartridge joining machine is specially engineered for small to mid-sized filter producers serving the pharmaceutical and fine chemical sectors. It ramps up lengthening throughput for small-diameter pleated cartridges without over-investing in costly automation. At the heart of its productivity is a dual-station worktable, which allows two elements to be loaded, aligned and fusion-spliced in the same cycle, delivering 160-180 pcs/h. Powered by a pneumatic actuation system, this pneumatic filter lengthening machine keeps both the initial purchase price and long-term maintenance costs remarkably low, while advanced thermal control holds heating accuracy within ±5°C for strong, leak-free splices. It reliably joins PP, PES and PMMA filter cartridges from 10 to 60 inches in length, and it works as part of our complete range of filter cartridge extension machine solutions covering both large-flow and small-flow production.

Features

As a specialized small flow filter cartridge joining machine for filter cartridge extension and lengthening work, this pneumatic dual-station model offers distinct advantages for filter factories seeking high lengthening output at a low operating cost:

✔ Dual-Station Parallel Operation Doubles Throughput: Two workstations operate simultaneously for loading, alignment and thermal splicing, completing two finished elements per cycle. This double station filter cartridge joining machine effectively doubles output compared with single-station designs, achieving one pair every 60 seconds while occupying the same floor space.
✔ Pneumatic Drive Delivers Exceptional Cost-Performance: Pneumatic components are simpler, more durable and cheaper to maintain, making this pneumatic filter lengthening machine ideal for small to mid-sized filter producers with tight capital budgets.
✔ Precise Thermal Fusion Control for Reliable Splice Integrity: An advanced temperature control module maintains heating stability within ±5°C, producing strong, leak-free fusion seams between the core, membrane and end caps. Combined with hot plate contact heating, this hot plate filter joining machine meets the stringent integrity standards of pharmaceutical and microelectronics applications.
✔ Minimal Maintenance and Low Operating Costs: The pneumatic architecture eliminates the need for hydraulic fluid changes or servo motor servicing. Fewer wearable parts and a simpler spare parts inventory result in significantly lower long-term total cost of ownership compared with electric or hydraulic systems.

For a complete small flow filter production line, pair this hot plate filter joining machine with our filter cartridge cutting machine to prepare clean cartridge ends before joining, and our filter cartridge end cap welding machine to finish the welded end caps afterwards.

Technical Parameters

Model	ZS-ST6800
Drive	Pneumatic
Welding Method	Hot Plate Contact Heating
Welding Diameter	68-80mm
Welding Length	10-60 inch
Weld Materials	PP, PES, PMMA, etc.
Power	4.8KW
Voltage	220VAC/380VAC, 50-60HZ
Air Pressure	0.6-0.8Mpa
Heating Precision	±5℃
Capacity	160-180 pcs/h

Application

Our pneumatic double station filter cartridge joining machine is a reliable choice for manufacturers that require leak-free and high-efficiency small flow filter elements. This pneumatic filter lengthening machine has vast applications in various demanding precision filtration sectors:

Pneumatic double station filter cartridge joining machine precision thermal fusion mold

Food & Beverage: clarification of bottled water, juice, wine, syrup and condiments; terminal filtration for small-scale production lines.
Fine Chemicals & Specialty Materials: used for solvent purification, catalyst recovery, high-purity intermediates and specialty coatings.
Pharmaceutical & Biotechnology: sterile filtration of liquid medicine, WFI, culture medium and biological reagents; lab pilot filtration that meets GMP standards.
Medical Devices & Diagnostics: used for sterilizing filtration of reagents, diagnostic buffers, washing fluids and biological fluids.
Laboratory & Pilot-Scale Operations: in R&D labs, pilot plants and small-batch lines, pleated filters offer high reproducibility and flexible changeover, suitable for filtration validation of diverse samples and trial batches.

For complementary processes, ZHISHUO also offers an ultrasonic welding machine for filter cartridge seam welding, a filter cartridge winding machine for string wound cartridges, and a filter bag production line for liquid filter bag manufacturing.

Product Showcase

Pneumatic double station filter cartridge joining machine installed for small flow filter production

Small flow pleated filter cartridges joined by pneumatic filter lengthening machine with leak-free fusion seams

Pneumatic double station hot plate filter joining machine in small flow filter production

Smart Filtration Leadership

Changzhou Zhishuo Automation Equipment Co., Ltd. specializes in professional automation equipment for the filtration industry. Integrating independent R&D, manufacturing, and global sales, we constantly promote intelligent construction. We hold multiple software copyrights like the 'End Cap Welding Intelligent Production System' and numerous invention patents. As a full-service custom filter making factory, we deliver high-quality, mutually beneficial OEM/ODM solutions worldwide.

15+

Own Factory Production Line

300+

Annual Production Capacity

40+

Global Co-Branding Partners

800+

Successful Customized Samples

ZHISHUO filter equipment manufacturing factory exterior

Why Global Customers Choose Us

Global R&D & Smart Tech

Backed by a strong R&D team, we continuously integrate global technologies. Our equipment features self-tuning algorithms and patented non-stick designs, making them highly efficient and adaptable.

Factory Direct OEM/ODM

We are not just an assembler; we are the source manufacturer. Whether you need a standalone joining machine or a fully automated filter production line, we provide cost-effective, custom solutions.

Seamless Import & Export

Our dedicated international trade team is well-versed in customs clearance and global logistics. We guarantee timely delivery, efficient communication, and professional after-sales support.

Our Certifications & Patents

ISO 9001:2015