Small Flow Pneumatic Double Station Filter Cartridge End Cap Welding Machine (Standard)

Small Flow Pneumatic Double Station Filter Cartridge End Cap Welding Machine (Standard)

Model:Small Flow Pneumatic Double Station
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Introduction

This pneumatic filter cartridge end cap welding machine with dual-station alternating operation is designed for medium and small filter manufacturers focusing on mass production of small-size pleated filter cartridges. As an economical double station pneumatic filter cartridge end cap welder, it is a production solution for factories looking for stable welding performance with controlled equipment investment. Adopting a dual-station alternating working structure, the machine enables simultaneous loading and welding procedures to cut waiting time and raise overall production efficiency. Powered by a reliable pneumatic driving system, it delivers stable pressure for end cap thermal welding to achieve tight, leak-free bonding. With an 80mm welding diameter and 10 or 20 inch welding length, this 2/3/4 inch filter cap welding machine handles PP, PES and PMMA small flow pleated filter cartridges. Equipped with a simple touch control panel, this small flow pneumatic filter cap welding machine is easy to operate and maintain, and it is widely used in water treatment, food & beverage and fine chemical filtration industries. It is part of our complete range of filter cartridge end cap welding machine solutions covering small-flow and high-flow production.


Features

As a specialized pleated filter cartridge cap welder for economical mass production, this small flow pneumatic filter cap welding machine offers distinct advantages for medium and small filter factories focused on stable quality and controlled investment:

✔ Dual-station Alternating Operation: Dual working stations of this double station pneumatic filter cartridge end cap welder work alternately for loading and welding, reducing equipment idle time and improving hourly output efficiently.
✔ Cost-effective Pneumatic Driving System: This pneumatic filter cartridge end cap welding machine adopts a mature pneumatic structure with lower initial procurement cost, simple spare parts and easy maintenance, ideal choice for small & medium filter factories.
✔ Stable Thermal Welding Performance: Provides steady welding pressure to realize tight and leak-free combination between filter cartridge and end caps. This pp filter cartridge end cap machine ensures consistent welding quality for PP, PES and PMMA small flow pleated filter cartridges.
✔ Quick Specification Changeover: Multiple groups of process parameters can be preset, supporting fast switching among different sizes of small flow pleated filter cartridges, making this 2/3/4 inch filter cap welding machine versatile for various cap sizes without long downtime.
✔ Simple Operation & Low Learning Cost: Equipped with intuitive control panel, this small flow pneumatic filter cap welding machine lets operators master operation quickly without long-term professional training, keeping this small diameter pleated filter cap welder easy to run and maintain.

For a complete small flow filter production line, pair this pleated filter cartridge cap welder with our filter cartridge cutting machine to prepare clean, burr-free cartridge ends and our filter cartridge extension machine to join cartridges into longer lengths.


Technical Parameters

Model

ZS-SC2540

Drive

Pneumatic

Welding Method

Infrared Non-Contact Heating & Hot Plate Contact Heating

Welding Diameter

80mm (for 2, 3, 4 inch filter cartridges)

Welding Length

10 or 20 inch (fine-tuning only)

Weld Materials

PP, PES, PMMA, etc.

Power

7.6KW

Voltage

220VAC/380VAC, 50-60HZ

Air Pressure

0.6-0.8Mpa

Heating Precision

±5℃

Capacity

120-140 pcs/h


Application

Our small diameter pleated filter cap welder is a reliable choice for manufacturers that require leak-free and high-efficiency small flow filter elements. This pp filter cartridge end cap machine has vast applications in various demanding sectors:

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    Pharmaceutical & Biotechnology: sterile filtration of liquid medicine, WFI, culture medium and biological reagents; lab pilot filtration that meets GMP standards.
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    Water & Ultrapure Water Treatment: lab water equipment, RO post-filter, EDI system, small commercial water purifiers and analytical instrument water purification.
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    Food & Beverage: clarification of bottled water, juice, wine, syrup and condiments; terminal filtration for small-scale production lines.
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    Electroplating & Surface Finishing: filter plating solution and cleaning fluid to remove particles and improve workpiece surface quality.
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    Cosmetics & Daily Care: filtration of skincare raw materials, essence and cosmetic liquids to eliminate suspended impurities.
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    Small-scale Industrial Water Circulation: precision filtration for small cooling water circulation and compact water recycling systems.

For complementary processes, ZHISHUO also offers an ultrasonic welding machine for filter cartridge seam welding, a filter cartridge winding machine for string wound cartridges, and a filter bag production line for liquid filter bag manufacturing.


Product Showcase

Pneumatic double station pleated filter cartridge cap welder installed for small flow filter production
2/3/4 inch filter cap welding machine processing small flow pleated filter cartridges
Small diameter pleated filter cap welder in economical small flow filter production


Smart Filtration Leadership
Changzhou Zhishuo Automation Equipment Co., Ltd. specializes in professional automation equipment for the filtration industry. Integrating independent R&D, manufacturing, and global sales, we constantly promote intelligent construction. We hold multiple software copyrights like the 'End Cap Welding Intelligent Production System' and numerous invention patents. As a full-service custom filter making factory, we deliver high-quality, mutually beneficial OEM/ODM solutions worldwide.
15+
Own Factory Production Line
300+
Annual Production Capacity
40+
Global Co-Branding Partners
800+
Successful Customized Samples
ZHISHUO filter equipment manufacturing factory exterior
Why Global Customers Choose Us
Global R&D & Smart Tech

Backed by a strong R&D team, we continuously integrate global technologies. Our equipment features self-tuning algorithms and patented non-stick designs, making them highly efficient and adaptable.

Factory Direct OEM/ODM

We are not just an assembler; we are the source manufacturer. Whether you need a standalone welding machine or a fully automated filter production line, we provide cost-effective, custom solutions.

Seamless Import & Export

Our dedicated international trade team is well-versed in customs clearance and global logistics. We guarantee timely delivery, efficient communication, and professional after-sales support.

Our Certifications & Patents
Patents & Software Copyrights
Filter equipment manufacturing software copyright certificate
Filter element production machinery invention patent
Industrial automation equipment technical patent
Smart factory system intellectual property certificate
High technology enterprise certification for ZHISHUO

Please Contact Us!

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